Ceramic-to-Metal brazing components are widely used in electrical engineering due to their good

performance for high-vacuum, high-voltage and high-pressure applications. We manufacture a large

range of metalized ceramic components with the latest technologies in order to meet the needs of

our clients. Our metallizing processes could be customized according to clients’ requirements.

 

XTL Precision offers a complete line of vacuum breaks, also known as electrical isolators, for demanding

ultra-high vacuum (UHV) applications and environments. Composed of metal adapters brazed to each

end of an insulating ceramic tube that provides voltage isolation between the conductive metal ends,

vacuum breaks provide an electrical break between the vacuum chamber and other external components,

as well as electrostatic discharge (ESD) protection of sensitive components in the vacuum system. 

Constructed using high-purity alumina ceramic insulators hermetically bonded to low-expansion metal

sleeve adapters, the electrical breaks are attached to other vacuum components such as flanges, bellows,

chambers and weldables using MDC’s proprietary UHV brazing techniques. All materials and braze alloys

used are vacuum grade and chosen for their specific characteristics and ability to maintain the integrity of

the seals for use in demanding applications and environments. A maximum thermal gradient of 25°C per

minute must be observed to preserve the life of the seal. Weldable vacuum breaks are typically installed

using one of the following fusing processes: laser, electron-beam or TIG welding. 

 

Our Ceramic Breaks(liquid type) are specially designed for the transmission of liquids.
The inside structure is smooth, which can effectively prevent the liquid from staying inside even when

the flow stops. (As shown above)

The varying thermal expansion of different materials can cause cracks on the surface of ceramics. To

prevent the ceramic parts from cracking, many companies will leave a gap on the joint part to relax

the thermal stress.
Instead of leaving a gap on the joint, we created a less susceptible design to thermal stress, and our 

special brazing technology allows our product to be excellent in corrosion resistance to pure water.

Material :

· Insulator-Glazed Ceramic 95% or 99% Al2O3 (white or pink)

· Feedthrugh – Nickel, Kovar, Copper

· Weld Sheath/Flange-Nickel, Kovar, 304 Stainless Steel

Features:

· Designed and rated for high and ultra-high vacuum applications
·Constructed of vacuum-grade materials, including high-purity alumina ceramic insulation,

304 stainless steel or low-expansion Kovar weldable lips, and vacuum grade braze alloys
·CF flanged breaks feature one fixed and one rotatable flange (through-hole bolt holes)
·Available in tube sizes ranging from 1/2" to 8" nominal diameters
·Larger-diameter assemblies have tapered seals to minimize stress caused by differential

expansion during thermal cycling.

Characteristics

· High Abrasion Resistance

· High Mechanical Strength

· Pressures over 10,000 PSI

· High Temperature Usage

· Low Dielectric Loss

· Mass Spectrometer Leak Tested

· High Chemical Stability

Typical Applications:

· Aerospace

· Defense Industries

· Aviation

· Medical Equipment

· Industrial Application

· Nuclear Equipment

 

 

Product Description

 

Major components	95% 96%.99  Al2O3
	Density		g/cm3	3.6
Material properties	Water absorption		%	O
	Sintering temperature		°C	1600-1800
Physical properties	Hardness		HV	1500
	Flexural strength		Kgf/cm2	3000
	Compressive strength		Kgf/cm2	25000
	Fracture toughness		Map.m3/2	3-4
	Maximum temperature		°C	1800
Thermal properties	Coefficient of thermal expansion		/°C	8*10-6
	Heat shock		T(°C)	220
	Thermal conductivity		W/m.k(25-300°C)	25 14
		20°C		>1012
	Volume resistivity	100°C	>.cm	1012-1013
Electrical Characteristics		300°C		>1010
	Insulation breakdown strength		KV/mm	18
	dielectric constant		100MHz(E)	9.5

 

Applications:
Feed-through insulators	Power switches
Insulating discs	Traveling wave tubes
Insulator rings and cylinders	Vacuum interrupters
Headers	Windows
High-power receptacles	Power grid tubes
Precipitator products	X-ray tubes

 

Joining types:

Ceramic + Mo/Mn Metallized + plating Ni

Ceramic + Mo/Mn Metallized + plating Ag

Ceramic + Mo/Mn Metallized + plating Au

Ceramic + printing Ag

* Special types are available according to customer's drawings or samples.

 

 

 

Company Information

 

FAQ

Why us?
* Professional manufacturer since 1997.
* Strict quality control on production process and tolerance.
* Free samples available
* Customized production based on your drawing or specification
* On-time delivery and reliable support and service
* Inventory available for quick shipment
* We keep confidentiality of all the drawings and business information between us.
Are you a trading company or a manufacturer?
* We are a manufaturer. 
Can you provide the free samples?
* Yes,we can offer free sample if we have it in stock,but the courier fee is to be collected.
Do you accept customized production based our specification?
* Yes,we offer OEM and ODM service. Just send us your drawing if you have it. If you don’t have a drawing, just tell us your idea, we will work out the drawing for you.

What's the delivery time?
* 7 working days for standard products 30 days for customized products. 
What is the MOQ?
* No limit to the quantity. We can offer the best proposal and solutions according to your condition.
What is the payment terms you accept?
* T/T,LC,Western Union,moneygram are acceptable.
How to deal with the faulty?
* Firstly, Our product are produced in strict quality control system and the defective rate will be less than 2%.
If there are problems with the product, we will provide free replacement.