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SINTYRON Customized High Strength Yttria-stabilized zirconia ceramic tube


Zirconia ceramic tubes are advanced industrial components made primarily from zirconium dioxide (ZrO₂). Through a process called stabilization (often with yttrium oxide, Y₂O₃), they achieve exceptional mechanical and thermal properties that make them indispensable in high-performance and demanding applications where common materials like metals or other ceramics (e.g., alumina) would fail.

Email: sintyron@xtlceramic.com

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SINTYRON Customized High Strength Yttria-stabilized zirconia ceramic tube

Zirconia ceramic tubes (ZrO₂ ceramic tubes) are high-performance ceramic products, mainly composed of zirconia. They possess excellent characteristics such as high temperature resistance, corrosion resistance, high strength and wear resistance.

Mechanical Properties: Compressive strength reaches 1200-1400 MPa, fracture toughness is four times that of alumina ceramics, wear resistance is excellent, and the surface finish is near-mirror-like.

Thermal Properties: High-temperature resistance (can operate stably above 1600°C), with a thermal expansion coefficient close to that of metal (9.4×10⁻⁶/°C at 25-1500°C), preventing deformation caused by thermal expansion and contraction.

Electrical Properties: Low thermal conductivity (2.09 W/(m·K) at 1000°C), suitable for use as a solid electrolyte membrane in high-temperature fuel cells.

Chemical Stability: Resistant to corrosion from strong acids, alkalis, and organic solvents, extending service life in chemical pipelines by more than three times.

Application fields
1.Industrial High-Temperature Furnaces and Sensors:
Thermocouple Protection Tubes: This is one of the most classic applications. It protects the internal temperature sensing element (thermocouple wire), enabling long-term stable operation in harsh environments such as high temperatures, corrosive atmospheres (such as reducing atmospheres), and molten metal.
Furnace Tubes: Serves as the hearth of small high-temperature experimental furnaces, providing a clean, high-temperature environment.
2.Mechanical and Wear-Resistant Components:
Wear-Resistant Liners and Guide Sleeves: Used as inner linings in equipment conveying powders, granules, or fibers, they significantly extend equipment life.
Bearings and Bushings: Ceramic bearings offer advantages over metal bearings, particularly in lubricated, high-temperature, or corrosive environments.
3.Medical: Primarily used in dentistry as furnace tubes for dental sintering furnaces, zirconia furnace tubes provide an extremely stable and clean high-temperature environment, ensuring the sintering quality of dental restorations (such as zirconia crowns and bridges) without causing contamination.
4.Energy, Electronics, and Aerospace:
A key component of solid oxide fuel cells (SOFCs).
Insulating sleeves and structural components in certain special applications.

Y-FSZ Ceramic Properties
Chemical content ZrO2 86 wt%
Y2O3 14 wt%
Physical Properties Melting point ≥2500℃
Max. operating temperature 2200℃
Color White
Density 5.8g/cm3
Mechanical properties Flexural strength 200MPa
Young’s module 200GPa
Hardness(HRA) 86
Thermal properties Thermal expansion coefficient(20℃) 8-10X10-6
Thermal conductivity 1-2W/mk
Electrical properties Dielectric constant(1MHz25℃) 12
Electrical resistivity(25℃) 109


Advantages and Limitations
Advantages:
Excellent overall mechanical properties (strength, toughness, and hardness).
Excellent chemical and high-temperature resistance.
Good thermal and electrical insulation.
Good biocompatibility.
Limitations:
Higher cost: Both the raw material and sintering process are more expensive than common ceramics like alumina.
Brittleness: Despite its high toughness among ceramics, it is still inherently brittle compared to metals and must be protected from severe impact and stress concentration.
Weight: High density (approximately 6 g/cm³), heavier than both alumina and silicon carbide.

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FAQ

Why us?
* Professional manufacturer since 1997.
* Strict quality control on production process and tolerance.
* Free samples available
* Customized production based on your drawing or specification
* On-time delivery and reliable support and service
* Inventory available for quick shipment
* We keep confidentiality of all the drawings and business information between us.


Are you a trading company or a manufacturer?
* We are a manufaturer. 


Can you provide the free samples?
* Yes,we can offer free sample if we have it in stock,but the courier fee is to be collected.


Do you accept customized production based our specification?
* Yes,we offer OEM and ODM service. Just send us your drawing if you have it. If you don’t have a drawing, just tell us your idea, we will work out the drawing for you.

What's the delivery time?
* 7 working days for standard products 30 days for customized products. 


What is the MOQ?
* No limit to the quantity. We can offer the best proposal and solutions according to your condition.


What is the payment terms you accept?
* T/T,LC,Western Union,moneygram are acceptable.


How to deal with the faulty?
* Firstly, Our product are produced in strict quality control system and the defective rate will be less than 2%.
If there are problems with the product, we will provide free replacement.

 

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